How a Combine Harvester Works: Parts, Functions, and Maintenance Tips

A combine harvester is one of the most transformative machines in modern grain farming. It combines reaping, threshing, and winnowing into a single operation — saving labor, time, and costs. This guide explains the main parts of a combine, how they work together, and practical maintenance tips to keep your machine running at peak efficiency.


What Is a Combine Harvester?

A combine harvester is a self-propelled machine used to harvest cereal crops such as wheat, rice, barley, maize (corn), and soybeans. The name “combine” comes from combining three operations: reaping (cutting the crop), threshing (separating grain from stalk), and winnowing (cleaning the grain).

Main Parts of a Combine Harvester

PartDescriptionFunction
HeaderFront module that gathers standing cropCuts and feeds crop into the machine
ReelRotating guide on the headerGuides crop into the cutter bar
Cutter Bar (Knife)Series of reciprocating blades at the headerCuts crop close to ground
Feeder HouseConveyor between header & threshingMoves cut crop into the threshing drum
Threshing Drum / CylinderRotating cylinder with rasp barsSeparates grain from stalk and heads
ConcaveCurved grate below the drumAllows grain to fall while retaining straw
Straw WalkersLong oscillating traysShake out remaining grain from straw
Cleaning Sieves & FanAdjustable sieves & suction fanRemove chaff and light debris from grain
Grain Tank / HopperInternal storage binCollects cleaned grain before unloading
Unloading AugerHydraulic auger/pipelineTransfers grain to trailer/truck
Engine & TransmissionPowerplant and drivelineDrives wheels, header, drum, and auxiliaries

How a Combine Works — Step by Step

  1. Cutting (Reaping): The header's cutter bar cuts the standing crop.
  2. Feeding: The reel and feeder house move the cut crop into the threshing drum.
  3. Threshing: The rotating drum beats the crop, separating grain from straw and heads.
  4. Separation: Concaves, straw walkers, and separators release loose grain from straw.
  5. Cleaning: The fan and sieves remove chaff, light material, and dust from grain.
  6. Collection: Clean grain is stored in the grain tank; straw is ejected at the rear.
  7. Unloading: Grain is transferred using the unloading auger to transport vehicles.

Maintenance Tips — Daily & Seasonal

Daily (During Harvest)

  • Check engine oil, coolant, and hydraulic fluids before starting each day.
  • Clean air filters, radiator fins, and cooling systems to prevent overheating.
  • Inspect cutter bar, knives, and guards — replace or tighten damaged parts.
  • Remove straw and dust buildup around the engine, belts, and bearings.
  • Check tension on belts and condition of chains & pulleys.

Seasonal / Post-Harvest

  • Replace worn rasp bars, concaves, sieve sections, and knife sections as needed.
  • Drain and change engine oil and hydraulic fluids per manufacturer schedule.
  • Clean fuel system and filters; treat fuel if storing the machine long-term.
  • Grease bearings, universal joints, and pivot points thoroughly.
  • Store in a dry, covered area; apply anti-corrosion spray on exposed metals.
Pro tip: Keep a simple logbook during harvest — record hours, problems, and corrective actions. This helps diagnose recurring issues and plan preventive maintenance.

Safety Precautions

  • Always stop the engine and disengage moving parts before inspecting or clearing blockages.
  • Keep all protective guards and shields in place; never operate with removed guards.
  • Be cautious around the header and unloading auger — they move quickly and can cause serious injury.
  • Carry a fire extinguisher on the machine and ensure a trained operator is present during harvest.

Common Causes of Grain Loss & How to Fix Them

  • Wrong drum clearance / concave setting: Adjust per crop guide to reduce broken grain or unthreshed heads.
  • Incorrect sieve or fan speed: Fine-tune to balance cleaning and grain loss.
  • Worn threshing parts: Replace rasp bars and concaves to maintain separation efficiency.
  • Overloading the header or tank: Reduce forward speed or increase unloading frequency.

Brands & Models

Popular combine manufacturers include John Deere, New Holland, Claas, Kubota, Mahindra, and Yanmar. Choose a model sized to your farm’s acreage, crop type, and available service network.

Frequently Asked Questions (FAQ)

Q1. What crops can a combine harvest?

Wheat, rice, barley, oats, maize (corn), soybeans, pulses, and many small grains — with appropriate header and settings.

Q2. How often should I service the combine?

Follow the manufacturer’s manual — typically every 100 operating hours for routine checks; perform a full service after harvest.

Q3. Why is cleaning the combine daily important?

Dust and crop residue can cause overheating, belt/chain wear, and even fire risks — daily cleaning prevents these issues.

Q4. How can I reduce grain loss?

Monitor the grain loss indicator, adjust concave/drum clearance, optimize sieve & fan settings, and ensure threshing parts are in good condition.

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